Zhongtuo Roll Forming Machinery Co., ltd

Highway guardrail roll forming machine W beam rolling machine

Highway guardrail roll forming machine W beam rolling machine

Highway guardrail roll forming machine is designed to make the highway guardrail in batch fully automatically.

Highway guardrail roll forming machine W beam rolling machine

Highway guardrail roll forming machine W beam rolling machine is for producing Guardrails with holes punched online in batch fully automatically. Highway guardrail or W beam we have two types: two wave guardrail and three wave guardrail rolling forming machines. Here are some drawing profile for your reference:

The most common type of Guardrail used now is W-Beam. also called two waves guardrail. And now Three-Beam guardrail is new one and which is a type of guardrail that is similar to two pieces of W-Beam Guardrail formed into one single section.

Guardrail or Guard rail, is a system to keep errant vehicles from straying into dangerous areas of highway. The thickness of the guardrail can be up to from 2.0mm to 4.5mm. But for highway guardrail designing, the thicker the coil is, the machine will be more expensive. For the machine of guardrail, we give the following three options:
Option A: Two wave guardrail rolling forming machine
Option B: Three wave guardrail rolling forming machine
Option C: Two wave three wave one machine guardrail rolling forming machine
 
Highway guardrail roll forming machine W beam rolling machine
The Layout of Highway Guardrail Roll Forming Machine is Uncoiling– Leveling– Punching– Cutting–Roll Forming– Auto Stacking


Three-beam, also named three waves guardrail, which is for heavy requirement
The end of the guardrail usually formed as a wing type. If you are interested in this wring part, we can also supply the pressing machine.

Guardrail wing end is the ends of every group of guardrail system
 
Highway guardrail roll forming machine W beam rolling machine
This machine is composed by the following elements: hydraulic decoiler or manual decoiler, punching system, main rolling forming machine , shearing system and the receiving table.
5 Ton Hydraulic Uncoiler
 
Feeding and Leveling Device
 
Punch holes device(Option)
The punches will be connected to a single hydraulic unit with tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure
 
Roll Forming Machine
Main Motor Power:22kw, ABB Brand AC Motor.Machine Voltage, Frequency, Phase:415V, 50Hz, 3Phase
Roll Station:16 stations
Roller-Material:GCR15,HRC58-62, with surface chromed,CNC
 
Main machine
1.Roll Station:16 stations
2.Roller Material:GCR15, HRC58-62, with surface chromed,CNC
3.Shaft Diameter: ¢76mm, Material: 45# steel with quenching and tempering
4.Transmission:By gear box, totally 16 groups
5. Machine base frame adopt H Beam steel welding
6. Buttons in the main roll forming machine for urgency stop if any malfunction.
7. Machine station adopt cast iron type to make it strong and stable.
8.All of driving part cover with protection mesh to avoid accidents.
Cutting Off Device
Cutting Type: Hydraulic cutting, connect with the punching hydraulic unit
Motor  Power:15KW(ABB brand motor)
Hydraulic Cutting After Forming: Cut guardrail panels after roll forming to required length
Cutting Motion: The roll forming part stops when cutting
Material Of Cutting Blade:Cr12 with heat treatment
Length Measuring: Automatic encoder length measuring;Brand: Omron
Tolerance Of Length: +/- 1.5mm Each piece end product
 
Aviation Connect Plug Controlled Cabinet
The worker can set all the data of length, quantity, holes position on the touch screen which will control the machine
1.The worker input the length and quantity of the product through touch screen, the touch screen will show the working status of the machine.
2. Automatic stopping of the equipment after finishing setted producing.
3. Operating System Language: English and Chinese
4. Cutting length inaccuracy can be amended e
5.control Panel: Button-type switch and touch screen
6.Unit Of Length: Millimeter (mm)
7. PLC Brand: Panasonic PLC
8.Encoder: Omron Brand
9. Frequency Converter Brand: Yaskawa
10.Touch Screen: MCSG
11.Controlled System Power: Overload Protection


 
 

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